PIPELINER MPS 4000
Programmable Power Source For Multi-Pass Orbital GMAW/FCAW Pipe Welding
The MPS 4000 is a digital inverter power source for GMAW/FCAW process welding applications. The integral weld head controller operates all Pipeliner weld head models. The MPS 4000 provides synergic control of electrode speed and power output – the welder has only to change electrode speed and the power supply will adaptively change the output parameters to maintain a stable process.
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AUTOPROGRAM
PIPELINER MPS 4000
Features
- Multi-pass welding of pipes
- Operates all variants of Magnatech Pipeliner weld Heads (FCAW/GMAW process)
- 400 Amp output
- Autoranging power input eliminates all internal modifications
- Pulsed/spray modes
- Integral switch prevents welding without torch gas flow
- Coolant recirculator with integral flow switch protection
- Meets applicable NEMA, CE, CSA standards
- Pendant allows remote operation
- Synergic operation of electrode speed/power output
- Factory optimized stored programs for most materials
- Program development service available for special alloys
- Outdoor job site usage (IP23 rating)
- Cart with bottle rack
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Applications
- Fossil and nuclear power plant construction/maintenance
- Steam generation equipment fabrication
- Gas and oil pipeline construction
- Marine pipeline construction
- Chemical/petrochemical facility construction and maintenance
- Large diameter vessel fabrication
- Shipyard Construction
PIPELINER MPS 4000
| Specifications | ||||
|---|---|---|---|---|
| Application | For use with all Pipeliner GMAW/FCAW process weld heads | |||
| Functions controlled | Power module power output (standard and pulsed) Electrode feed speed Weld head rotation Weld head torch oscillation (linear standard, pendular optional) Weld head electronic cross-seam adjustment Weld head arc gap control |
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| Internal memory capability | 80 synergic programs / 99 single point (voltage/wire speed) programs | |||
| MPS 4000 POWER SOURCE | ||||
| Output rating | 400 A 50% duty cycle, 320 A 100% duty cycle | |||
| Max. open circuit voltage | 70 V | |||
| Cos phi/efficiency | 0.99 / 88% | |||
| Input power requirements (Rated load) | Volts – 200/230/400/460 (autoranging); amperes 35 A; KVA 12.7; frequency 50/60 Hz | |||
| Degree of protection | IP23 | |||
Type of cooling |
AF (forced Air) | |||
| Insulation class | F | |||
| Applicable electrical standards | IEC 974-1 (IP-23S); CSA; EMC 89/336/EEC; EN 60 974-1 | |||
| MODEL 712 WELD HEAD CONTROLLER | ||||
| Pendant cable length | 7.6 m (25’). Extension cables available | |||
| Degree of protection | IP23 (Excluding Remote Pendant) | |||
| MPS 4000R WATER CIRCULATOR | ||||
| Pump | Centrifugal | |||
| Cooling capacity | 2000 – 2300 W (at 20 EC/68° F) | |||
| Max. delivery capacity/pressure | 3.5 liters/min (0.9 gal/min) at 4.2 bar (60 psi) | |||
| Coolant volume | 5.54 liters (1.46 gallons) | |||
| Degree of protection | IP23 | |||
| MPS 4000 WIRE FEEDER | ||||
| Drive type | 4 roll (various groove geometries available) | |||
| Wire diameter | 0.8 – 1.6 mm (0.03 – 0.62”) | |||
| Wire feed speed | 0.5 – 22 m/min (20 – 866 ipm) | |||
| Degree of protection | IP23 | |||
| Dimensions/weights | ||||
| Power Module | Controller | Water Circulator | Wire Feeder | |
| Length | 72.5 cm (28.5”) | 72.5 cm (28.5”) | 72.5 cm (28.5”) | 65 cm (25”) |
| Width | 29 cm (12”) | 29 cm (12”) | 29 cm (12”) | 29 cm (12”) |
| Height | 47 cm (18.5”) | 23 cm (9”) | 23 cm (9”) | 41 cm (16”) |
| Weight | 35 kg (77 lb.) | 14.5 kg (32 lb) | 13 kg (29 lb) | 16 kg (35 lb) |