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Tubesheet Weld Heads 424, 425, 430

Tubesheet weld heads makes tube-to-tubesheet welds easier and more precise.

Orbital Weld Head for Fusion and Wire Feed GTAW Pipe Welding

 

Magnatech LLC’s tubesheet heads are designed to make tube-to-tubesheet welds precise and repeatable. These are orbital weld heads optimized for fusion and wire feed for GTAW tube welding applications. The models 424 and 425 provide for filler wire addition for fusion welding. An integral head-mounted feeder is standard.

We supply three rugged design models that can cover the size range of 10 to 140 mm (0.4 to 5.52”) OD. These easy to operate weld heads improve productivity by increasing duty cycle, reducing repair rates and producing welds of consistent quality.
- Rugged Design

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1- AVC MOTION
on Model 425 adjustable to be parallel to electrode or off-axis

2-THREE-POINT STANDOFF
for extended weld geometries (standard on Model 425, optional on Model 424)

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Tubesheet Weld Heads 424, 425, 430

Options

  • Extension cables
  • Purge Gas Chamber for Titanium welding
  • Internal bore torches allow ID fusion welds

MODELS 424 AND 425

  • Use standard 1 kg (2 lb.) wire spools
  • Torch adjustments accommodate all geometries
  • Water-cooled body for preheated tubesheets
  • Filler wire feeder rotates with torch – prevents wire flip
  • Arc Voltage Control (425 only) allows multipass welding

    MODELS 430

  • Lightweight Head for fusion welding
  • Simple expanding mandrel clamps head in tubes
  • Integral Purge Gas Chamber ideal for welding Titanium

Messages Tab

Specifications

Applications Model 424 Model 425 Model 430
Joint design Extended, flush, recessed and internal bore Extended, flush, recessed and internal bore Flush, slightly extended
Pitch pattern Triangular or square Triangular or square Triangular or square
Tube O.D. Size Range 10 – 140 mm (.4 – 5.52”) 3.2 kgs (7 lbs.) 10 – 26 mm (.4 – 1.02”)
BASIC HEAD
     
Rotation speed 0.33 – 6 rpm 0.33 – 6 rpm 0.33 – 6 rpm
Filler wire module Rotates coaxially with torch Rotates coaxially with torch N/A
Wire size 0.8/0.9/1.0/1.2 mm (.030”/.035”/.040”/.045”) 0.8/0.9/1.0/1.2 mm (.030”/.035”/.040”/.045”) N/A
Speed capability 0 – 1500 mm/min. (0 – 60 ipm) 0 – 1500 mm/min. (0 – 60 ipm) N/A
Spool size 1 kg (2 lbs) 1 kg (2 lbs) N/A
WATER-COOLED TORCH
     
Amperage capability 200 A continuous 200 A continuous 100 A @ 60%
Cable length 8 m (25’)
Extension cables available
Standard 8 m (25’)
Extension cables available
Standard 8 m (25’)
Extension cables available
HEAD WEIGHTS
     
Weight 8 kg (18 lbs) 9 kg (20 lbs) 1.2 kg (2.65 lbs)
Weight with filler wire 10 kg (22 lbs) 11 kg (24 lbs) N/A
Arc voltage control No Yes No
Power supply compatibility Tubemaster and Pipemaster models
Pipemaster models only Tubemaster and Pipemaster models