WELD HEADS 800 SERIES

Autogenous tube welding heads for tube-to-tube and tube-to-fitting welds

Orbital Weld Heads for Fusion Welding of Tubes

Magnatech introduces an entirely new line of easy-to-operate tools for autogenous tube welding. Five models (805, 810, 820, 830, 840, 860) with overlapping ranges cover tubes from 3 – 152 mm (0,125� - 6�) O.D. Magnatech’s 800 series heads make tube-to-tube and tube-to-fitting welds in less time with precision and repeatability. The double-clamping design simplifies work piece fit-up and eliminates tack welding in many cases. Collets are available for any tube and fitting size.

Digital technology forever eliminates the need for periodic weld head calibration - rotation speed remains accurate regardless of head wear and heads can be interchanged without time-consuming recalibration.

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Tungsten holder allows field replacement in a minute. Virtual 360° circumferential contact of tungsten electrode guarantees positive arc starting. The 800 Series utilizes two inexpensive insert plates made of a heat/UV resistant material to protect the Head housing and mechanism. If necessary, they can be replaced in minutes.

 

 

WELD HEADS 800 SERIES 805, 810, 820, 830, 840, 860

Accessories

  • Extension cables allow use up to 23 m (75‘) from power supply
  • Pre-ground tungsten electrodes
  • Offset Tungsten Holders (Butt weld) allow use when axial clearance restrictions exist (such as short tangent fittings)
  • Offset Tungsten Holders (Fillet weld) allow fillet (socket) welds to be made
  • Bench mount bracket

Features

  • WELD HEADS 800 SERIES 805, 810, 820, 830, 840, 860
  • Collets for all tube sizes / fitting geometries
  • Waterproof carry case standard<
  • Internal weld head cooling standard
  • Convenient flip-up view port allows final inspection before welding
  • Encoder motors provide precise, repeatable speed regulation
  • “Jamâ€? detection/protection. If rotation stops for any reason, it is instantly sensed and power to the motor is immediately interrupted.
  • No more damaged motors or drive trains<
  • Standard 8 m (25’) hose pack length
  • New rotation drive design tolerant of metal debris
  • “Homeâ€? position switch automatically readies the head for removal following weld completion, and never requires adjustment
  • Simple assembly makes field service straightforward

Messages Tab

Dimensions Weights
  805 810 820 830 840 860
Tube Diameter Range 3-16 mm
(.125-.625�)		 3-25 mm
(.125-1.0�)		 6-51 mm
(.25-2.0�)		 9-75 mm
(.375-3.0�)		 12-102 mm
(.5-4.0�)		 50-152.4 mm
(2-6.0�)
RPM Range 1.8 - 2.0 0.6 - 9.5 0.3 - 5.0 0.1 - 2.5 0.1 - 2.3 0.1 - 2.0
Weight 2.5 kgs
(5.5 lbs.)		 3.2 kgs
(7 lbs.)		 5.0 kgs
(11 lbs.)		 6.4 kg
(14 lbs.)		 8.2 kg
(18 lbs.)		 10.0 kg
(23 lbs.)
“A� 91 mm
(3.6�)		 124 mm
(4.90�)		 175 mm
(6.89�)		 202 mm
(7.96�)		 231 mm
(9.10�)		 297 mm
(11.71�)
“B� 36 mm
(1.4�)		 62 mm
(2.45�)		 83 mm
(3.26�)		 96 mm
(3.79�)		 110 mm
(4.31�)		 144 mm
(5.65�)
“C� 31.3 mm
(1.3�)		 42 mm
(1.64�)		 43 mm
(1.70�)		 43 mm
(1.70�)		 43 mm
(1.70�)		 43 mm
(1.70�)
“D� 1 15 mm
(0.6�)		 19.5 mm
(.77�)		 19.5 mm
(.77�)		 19.5 mm
(.77�)		 19.5 mm
(.77�)		 19 mm
(.75�)

1 Distance from nearest flush collet face to tungsten centerline. (Tungsten offset from center)